Recycled Kraft Paper Production

Working hours: 09:00(AM) - 7:00 (PM)
  • Türkçe
  • English

Different weight options from 80 g/m² to 120 g/m²

guarantees the same strength, color consistency and surface quality from roll to roll

Production Process and Technological Infrastructure
Technical Specifications and Customization Options
Applications and Sectoral Advantages
Sustainability and Environmental Awareness
Global Quality and Türk Paper® Assurance
Frequently Asked Questions

Production Process and Technological Infrastructure

From Waste to Value: The Recycling Journey

It all begins with a vision: manufacturing while protecting nature. Türk Paper® produces eco-friendly packaging materials in its modern facilities, processing waste paper according to high-quality standards. In this process, not a single tree is cut; only recovered fibers are passed through advanced filtration systems to be reborn. The result? Industrial papers with high durability, printability, and environmental awareness.

Balance of Technology and Efficiency

The systems used in our production lines are highly advanced in terms of energy savings and water recovery. Both mechanical and chemical treatment processes ensure high strength by maintaining fiber quality. As a result, performance and sustainability are achieved simultaneously. The production approach under the TURKPAPER Papermaking umbrella is measured and optimized at every stage, with the motto of “production in harmony with nature.”

If you want to switch to eco-friendly solutions in your business and strengthen your sustainable supply chain, you can contact the Türk Paper® sales team right away.

Technical Specifications and Customization Options

Grammage, Width, and Surface Features

Our product range includes different grammage options from 80 g/m² to 120 g/m². The standard width is 165 cm, but it can be customized upon request. The surface of the paper is suitable for printing and can be used both for bag manufacturing and as packaging paper. Our products are ideal for industrial use due to their high tensile strength and stiffness.

Tailored Production Options for Customers

The difference of Türk Paper® lies not only in product quality but also in flexible production capabilities. Companies can customize the following parameters according to their production processes:

  • Color tone (natural brown, light shade, grayish tones, etc.)
  • Hardness and surface density
  • Roll length
  • Moisture resistance and wet-strength option
  • Printability (ideal surface for logo and brand printing)

Thus, every sector can obtain a solution tailored to its own packaging needs. Whether you are a food packaging producer or a bag manufacturer—Türk Paper® manufactures according to your requirements.

Applications and Sectoral Advantages

Eco-Friendly Transformation in the Packaging Sector

Today, the packaging sector values not only durability but also environmental impact. Recycled kraft paper provides a hygienic solution for food packaging and also enhances brand image. Kraftliner, club pack bag paper, and HP club pack types are designed to fit industrial production lines, catering to markets such as Germany, France, Italy, Saudi Arabia, and the United Arab Emirates.

Construction and Industrial Applications

This product is not only used for packaging, but is also preferred for protecting construction materials, industrial packaging, and interlayer insulation. With its high tear resistance, it can be safely used for transporting heavy and large-volume materials in demanding regions like Morocco, Spain, Egypt, and the Netherlands.

Food and Retail Applications

Thanks to certifications for food contact, it is preferred by restaurant chains, bakeries, and food packaging manufacturers. This product fully aligns with the sustainable packaging trend, which is increasingly important in both Arab and European markets.

Sustainability and Environmental Awareness

Reducing the Carbon Footprint

All processes at Türk Paper® production facilities are designed to minimize environmental impact. Every ton of paper recycled prevents the cutting of approximately 17 trees. Moreover, thanks to energy recovery systems, waste heat generated during production is reused in other stages, a significant advantage for countries focusing on environmental policies like Germany, France, and Qatar.

Corporate Contribution of Eco-Friendly Approach

For brands, eco-friendly production is not just a social responsibility but also a competitive advantage. Türk Paper® contributes to its partners' sustainability goals by offering low-carbon, certified, and recovery-supported materials, making it an ideal choice for companies across Europe and the Arab region.

Take your business toward a sustainable future and join the eco-friendly production chain with Türk Paper® today. Every production means one more green step!

Global Quality and Türk Paper® Assurance

Production in Accordance with Quality Standards

The global understanding of quality guarantees the same strength, color consistency, and surface quality in every roll. Türk Paper® implements quality control procedures in line with ISO standards during production. Each product batch is tested and approved for moisture content, grammage, and fiber structure.

Export and International Partnerships

From our production facilities in Turkey, we actively export to the Middle East, Europe, and North Africa, including countries such as Saudi Arabia, United Arab Emirates, Germany, France, and Egypt. Türk Paper® is committed to providing reliable, environmentally compatible solutions to international packaging manufacturers. Thanks to our fast logistics and high delivery times, we ensure uninterrupted supply to our global customers across both Arab and European markets.

Frequently Asked Questions

What is the difference between recycled kraft paper and standard kraft paper?

Standard kraft paper is generally produced from virgin cellulose, while recycled kraft paper is made entirely from waste paper fibers. This makes it a more environmentally friendly and economical option for industries in Europe and Arab countries.

Can the moisture resistance of the products be increased?

Yes, our production line offers options with wet-strength properties. These products provide long-lasting durability, especially in humid environments or food packaging, which is essential for markets like Italy, Morocco, and Qatar.

What is the minimum order quantity?

Although order quantity may vary depending on the project, a minimum of 2 tons is generally recommended for production line optimization. For more detailed information, our sales team is available 24/7.

.

Recycled Kraft Paper

Frequently Asked Questions

The tensile strength typically ranges between 4–7 kN/m, while the tear resistance is between 300–600 mN, depending on the paper’s grammage and composition.

Yes, it has a smooth surface and stable fiber structure, making it compatible with flexo, gravure, and digital printing machines. Custom surface finishes are also available to enhance print quality.

The paper is stabilized at a moisture level of 6–8% during production. Special packaging methods ensure this level remains consistent during storage and shipping.

No, our production process includes dust control systems that minimize fiber residue, reducing machine downtime and maintaining high production efficiency.

Yes, it is suitable for heat-sealing processes, especially in automated paper bag manufacturing lines. It works efficiently with thermal adhesive systems.

Our standard thickness tolerance is ±5 g/m². Every production batch is tested in our in-house lab to ensure consistency and quality control.

The standard core diameter is 76 mm (3 inches), with an optional 152 mm (6 inches). Maximum outer diameter typically ranges from 100 to 120 cm, depending on roll length.

Yes, thanks to its uniform fiber distribution, the paper performs excellently in both mechanical slitting and laser cutting machines, ensuring clean and precise cuts.

As a recycled product, slight tonal differences may occur naturally. However, advanced color monitoring systems help maintain high consistency across batches.

We offer both palletized and individual roll packaging based on customer requirements. Rolls are protected with corner boards and stretch film to prevent damage during transportation.

1. Raw Material Source: Collection of Waste Paper

First Step: Beginning of the Recycling Process:
The foundation of recycled kraft paper production is the correct collection of used paper. Waste such as paper, cardboard, corrugated board, old newspapers, and office paper are collected from industrial facilities, retail chains, recycling centers, and municipalities in both Europe and Arab countries.

Collection Types:
Collected waste is classified as “mixed” or “source-separated.” Source-separated waste allows for the production of higher-quality pulp, which is particularly important for demanding markets like Germany, France, and Saudi Arabia.

2. Sorting and Pre-Processing Stage

Removal of Foreign Substances:
Collected papers are sorted using magnetic, mechanical, and pneumatic systems. Plastics, metal staples, paper clips, glass fragments, and textile fibers are removed to eliminate elements that could hinder the recycling process.

Color Separation and Quality Grading:
Colored papers are generally not preferred in kraft paper production. Therefore, unbleached, fiber-rich brown or gray-toned papers are prioritized, ensuring strong and durable end products for international markets.

Soaking: Papers are softened with water and chemical solutions.
Homogenization: The fiber structure is blended in refiners to ensure uniform pulp quality.

3. Pulp Preparation and Cellulose Separation

Recovery of Cellulose Fibers:
The waste paper is mixed with water in large tanks called hydropulpers, where it is separated into fibers. The resulting mixture is called “paper pulp.” Contaminants such as plastics, ink, and other residues are removed by the following methods:

Flotation: Small air bubbles lift light substances to the surface.
Screening: Thick fibers and heavy particles settle at the bottom.

Chemical Cleaning:
Some facilities use lime, enzymes, or soap-based cleaners to further purify the pulp, a step critical for markets with strict environmental regulations like the Netherlands and the UAE.

Pulp Quality Adjustment:
The cellulose obtained from the pulp is diluted according to the desired grammage. For kraft papers, the length and density of the fibers determine the final product’s strength, elasticity, and smoothness—factors tailored to customer needs in both Europe and the Middle East.

4. Paper Production Line: Forming and Drying

Paper Formation (Wire Section):
The prepared pulp is poured onto a continuously running wide mesh belt. Here, fibers align, excess water is drained, and the initial paper layer begins to form—a crucial step for achieving uniformity expected in European and Arab export markets.

Pressing and Drying:
The formed paper is pressed between rollers to remove up to 50% of the moisture. It is then fully dried in large cylinders at 100–120°C. This process results in paper ready to be wound into rolls, ensuring dimensional stability during transport to clients in Germany, Egypt, Qatar, and beyond.

Final finishing steps ensure that the paper is suitable for printing and further industrial processing.

5. Finishing and Quality Control

Surface Smoothing and Hardness Adjustment:
The dried paper is passed through calender rollers to achieve a smooth surface. This step both enhances print quality and gives the paper the targeted hardness value required for automated packaging and bag lines.

Cutting and Rewinding:
The paper is cut to width and length as per customer specifications. It is then wound into rolls or cut into sheets and stretch-wrapped onto pallets for safe shipment to Europe, the Middle East, and North Africa.

Quality Control Procedures:
Each production batch is tested for grammage, moisture content, color consistency, and tear resistance. Results are evaluated according to ISO standards and customer specifications—guaranteeing reliable, certified quality for buyers in both the European Union and Arab countries.